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Softgel Encapsulation Machine Project for Pharmaceutical Laboratory Production in Iran

Solution Overview

SINOPED supplied a Softgel Encapsulation Machine solution for a pharmaceutical customer in Iran, supporting laboratory-scale soft capsule production, formulation testing, and small batch manufacturing. The project provided a flexible softgel production equipment solution for process verification and pharmaceutical product development.

Project Overview

With increasing demand for flexible pharmaceutical manufacturing solutions, many pharmaceutical companies and research institutions require equipment that can support product development, process validation, and small-scale production before expanding to commercial manufacturing.

For this Iran pharmaceutical project, the customer required a compact and reliable Soft Gel Capsule Filling Machine for laboratory research and small batch production. The equipment needed to simulate the main production process of industrial softgel manufacturing while maintaining convenient operation and flexible application.

SINOPED provided a GMP-oriented Softgel Encapsulation Machine designed for pharmaceutical laboratories, research institutes, and small production facilities. The system integrates gelatin ribbon forming, filling, capsule forming, and sealing processes, allowing users to conduct soft capsule production trials and obtain reliable technical parameters for future production planning.

This project demonstrates how pharmaceutical machinery can support manufacturers in improving production flexibility and accelerating softgel product development.

Client Information

Client: Pharmaceutical Manufacturing and Research Organization

Country: Iran

Project Type: Laboratory Softgel Production Equipment Supply

The customer required a compact pharmaceutical production system for soft capsule research, process testing, and limited production applications.

Industry

The project was developed for the pharmaceutical manufacturing industry, with applications related to soft capsule production, pharmaceutical research, and health product development.

Laboratory-scale pharmaceutical equipment plays an important role in helping manufacturers evaluate formulations, optimize production processes, and prepare technical data before commercial-scale manufacturing.

Used Product

Softgel Encapsulation Machine

The supplied Softgel Encapsulation Machine is an automatic soft gelatin capsule filling system designed for pharmaceutical production applications.

The machine combines multiple production stages, including gelatin sheet preparation, filling material dosing, capsule forming, and sealing. It is suitable for producing soft capsules containing liquid, oil-based, and suitable semi-solid materials.

With stainless steel construction, automatic control, and compact design, the equipment is suitable for pharmaceutical laboratories, research facilities, and small production environments requiring flexible softgel manufacturing capabilities.

Application Scenario

The Softgel Encapsulation Machine was applied in an Iranian pharmaceutical laboratory environment for soft capsule production research and small batch manufacturing.

The equipment allows the customer to perform formulation testing, verify production parameters, and simulate softgel manufacturing processes under controlled conditions.

Compared with large-scale production systems, this type of laboratory softgel machine provides greater flexibility for research projects and early-stage product development. It helps pharmaceutical manufacturers collect production data and optimize manufacturing processes before expanding production capacity.

Country

Iran Pharmaceutical Equipment Project

Iran has an established pharmaceutical manufacturing industry with ongoing demand for pharmaceutical processing equipment and production technology solutions.

For this project, the customer focused on obtaining a reliable pharmaceutical machinery solution that could support softgel production testing, laboratory research, and future manufacturing development.

SINOPED selected the equipment configuration according to the customer's production scale, operating environment, and application requirements.

Challenges

The main challenge was providing a production system that could balance laboratory flexibility with practical manufacturing capability.

The customer needed equipment that could support softgel formulation testing while also providing production simulation conditions similar to industrial manufacturing.

Another requirement was maintaining simple operation and efficient maintenance. Since the machine would be used in a research and small production environment, the equipment needed to be compact, easy to operate, and suitable for limited production spaces.

Solution

Based on the customer's requirements, SINOPED supplied a customized Softgel Production Equipment solution featuring automatic operation, integrated production functions, and pharmaceutical-oriented design.

The Softgel Encapsulation Machine provides a complete production process from gelatin ribbon forming to capsule filling and sealing. This integrated design reduces operational complexity and allows users to conduct softgel production experiments efficiently.

The equipment configuration was optimized for laboratory and small batch pharmaceutical production. Through technical communication, equipment documentation, and remote support, SINOPED assisted the customer with equipment application and production testing.

The final solution provided the Iranian customer with a practical platform for soft capsule research, process validation, and future production expansion.

Product Configuration (Technical Solution)

ParameterSpecification
Product NameSoftgel Encapsulation Machine
Machine TypeAutomatic Soft Gel Capsule Filling Machine
ApplicationSoftgel Production
Capsule Size3#, 0#, 00#, 2#, 1#, 4#, 5# Softgel
Filling MaterialPellet, Oil and Liquid
Filling Accuracy99.9%
Production Capacity300-600 Capsules/min
Control ModeFull Automatic
Machine MaterialStainless Steel
Dimension1880×1050×2000 mm
Weight1600 kg
Die Roller Dimension150×300 mm
Die Roller Speed0-5 rpm Stepless Speed Adjustment
Die Roller Pressure0.1-0.5 MPa
Power SupplyAC380V 50Hz 10kW
Core ComponentsPLC
CertificationCE ISO
Warranty2 Years

Implementation Process

After confirming the customer's production requirements, SINOPED evaluated the application conditions and recommended a suitable Soft Gel Capsule Filling Machine configuration.

During manufacturing, the equipment was produced according to technical specifications and inspected before shipment. After delivery, SINOPED provided operation guidance, technical documentation, and online support to assist the customer with equipment setup and application.

The customer then performed softgel production testing to verify production parameters and evaluate the machine's suitability for laboratory and small batch manufacturing.

Results

The Iran Softgel Encapsulation Machine project successfully established a flexible softgel production platform for pharmaceutical research and small-scale manufacturing.

With the new equipment, the customer improved its ability to conduct soft capsule product testing, verify manufacturing processes, and prepare production parameters for future development.

The project demonstrates the practical application of GMP pharmaceutical equipment in supporting pharmaceutical companies that require reliable and flexible production solutions.

Customer Feedback

"The equipment meets our requirements for softgel laboratory production. The machine operation is convenient, and the technical communication during the project helped us complete production testing smoothly."

FAQ

What is a Softgel Encapsulation Machine?

A Softgel Encapsulation Machine is pharmaceutical production equipment used to manufacture soft gelatin capsules by forming capsule shells, filling materials, and sealing finished capsules.

Is this Softgel Production Equipment suitable for laboratories?

Yes. Compact softgel production equipment is widely used in pharmaceutical laboratories, research institutes, and small-scale production environments for product development and process verification.

What materials can be filled by a Soft Gel Capsule Filling Machine?

The equipment can process suitable liquid, oil-based, and semi-solid filling materials depending on formulation requirements.

What industries use Softgel Encapsulation Machines?

Softgel encapsulation equipment is commonly used in pharmaceutical manufacturing, health supplement production, and research applications.

What after-sales support is available?

Technical support may include equipment documentation, operation guidance, online consultation, troubleshooting assistance, and spare parts service.


Planning a new manufacturing project or upgrading your production facility?

Our International Sales Manager Brucr provides project consultation, equipment recommendations, and technical support for global customers.

Contact:

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WhatsApp: +86 13322335577

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