Syria Pharmaceutical Hard Capsule Liquid Filling and Sealing Line Project

Project Overview

A pharmaceutical company in Syria required a production solution for manufacturing liquid-filled hard capsules. The customer needed equipment that could handle different liquid formulations while maintaining consistent filling performance, reliable capsule sealing, and convenient operation.

Based on the customer's production requirements, SINOPED supplied the NJYF-300C automatic hard capsule liquid filling and sealing linkage line. The system combines liquid filling and capsule sealing processes into one integrated production platform, helping the customer improve production workflow and process management.

The project represents SINOPED's capability in providing pharmaceutical capsule manufacturing equipment solutions for overseas markets.

Client

Client Type: Pharmaceutical Manufacturer
Location: Syria
Industry: Pharmaceutical & Healthcare Manufacturing

Industry

The project belongs to the pharmaceutical manufacturing industry, specifically liquid-filled hard capsule production.

Compared with conventional powder capsule production, liquid-filled capsules require more precise dosing control and sealing performance because the filling materials may include solutions, suspensions, microemulsions, or temperature-sensitive liquid formulations.

Products

Main Equipment:

NJYF-300C Automatic Hard Capsule Liquid Filling and Sealing Linkage Line

The equipment integrates capsule feeding, liquid filling, sealing, and related handling processes, providing a complete solution for pharmaceutical and healthcare capsule manufacturers.

Application

The production line is applied for manufacturing liquid-filled hard capsules used in pharmaceutical and healthcare products.

The equipment supports production processes involving liquid materials such as solutions, suspensions, and microemulsion formulations, where accurate filling and capsule protection are important factors during packaging, transportation, and storage.

Challenges

The Syrian customer was looking for a capsule production system that could meet several practical manufacturing requirements.

The first challenge was maintaining stable filling accuracy for liquid materials. Different liquid formulations may have different viscosity characteristics, requiring a controlled dosing system to achieve consistent filling performance.

Another consideration was capsule sealing. Since liquid contents can affect capsule stability during storage and transportation, the customer needed a sealing process that could improve capsule protection.

In addition, the customer required equipment with a user-friendly control system and a structure that could support routine cleaning and maintenance in a pharmaceutical production environment.

Solution

SINOPED configured the NJYF-300C automatic hard capsule liquid filling and sealing linkage line according to the customer's production requirements.

The machine uses a high-precision ceramic pump combined with a servo motor dosing system to control liquid filling volume. The vacuum capsule positioning mechanism helps improve capsule separation and positioning stability during operation.

For sealing, the equipment adopts a servo-controlled sealing mechanism with an adjustable glue supply system. The sealing tank includes heating and insulation functions to help maintain suitable glue viscosity during production.

The integrated rotary disc structure and hanging-type curing mold design also support easier equipment cleaning and maintenance.

Through this solution, the customer obtained an integrated production system for liquid hard capsule manufacturing.

Technical Solution

Implementation

During project execution, SINOPED communicated with the Syrian customer regarding formulation characteristics, production requirements, and equipment configuration.

After confirming the technical solution, the NJYF-300C production line was manufactured and prepared for overseas delivery. Technical support was provided during installation and commissioning to assist the customer's team in understanding equipment operation, parameter adjustment, and maintenance procedures.

The implementation process helped the customer establish a structured workflow for liquid hard capsule production.

Results

After the production line was installed, the customer achieved an integrated manufacturing process for liquid-filled hard capsules.

The NJYF-300C system provided:

·             More controlled liquid filling through servo-driven dosing technology;

·             Improved capsule sealing process management;

·             A centralized operating interface for production monitoring;

·             A production solution adaptable to different liquid formulations.

The project supported the customer's pharmaceutical production expansion and provided a foundation for further capsule manufacturing operations.

Customer Feedback

The customer recognized the equipment's practical operation design and the support provided during installation and commissioning. The production line helped the company introduce liquid hard capsule manufacturing capability into its existing pharmaceutical production process.

FAQ

What is the NJYF-300C used for?

The NJYF-300C is an automatic hard capsule liquid filling and sealing machine designed for pharmaceutical and healthcare manufacturers producing liquid-filled hard capsules.

What types of materials can be filled?

The equipment can handle liquid formulations including solutions, suspensions, microemulsions, and certain hot liquid materials depending on formulation characteristics.

How does the machine improve filling consistency?

The machine uses a ceramic pump and servo motor dosing system to control liquid filling volume, with filling variation around ±2% under suitable operating conditions.

Why is capsule sealing important for liquid capsules?

Sealing helps protect liquid contents inside capsules and supports product stability during packaging, transportation, and storage.

Is the equipment suitable for overseas pharmaceutical projects?

Yes. SINOPED provides pharmaceutical manufacturing equipment solutions for international customers, including equipment configuration support, installation guidance, and technical communication.

Planning a new manufacturing project or upgrading your production facility?

Our International Sales Manager Brucr provides project consultation, equipment recommendations, and technical support for global customers.

Contact:

Sales Manager: Brucr

WhatsApp: +86 13322335577

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